Tag: sustainable manufacturing

Technomad Makes Pro AV “Green Issue”

Pro AV’s March edition, “The Green Issue”, recently shipped to readers.  Dan Tynan, a freelance journalist and author, contributed a feature article called “Shades of Green”.  The story includes an introduction about the benefits of manufacturers’ green efforts, with comments from Project Green AV, a grassroots organization focused on news for sustainable practices and green products.


The Technomad Noho C Series of Weatherproof Loudspeakers
The Technomad Noho C Series of Weatherproof Loudspeakers


Technomad was one of several manufacturers featured in the article, with an emphasis on the company’s recent switch to recycled plastic for loudspeakers; and its new RoHS-compliant manufacturing process.  Products mentioned include the PowerChiton series of networkable amplifier modules; the Schedulon mp3 player and recorder; and the Noho C series of weatherproof loudspeakers.

Pro Audio Manufacturing a Successful Niche in a Challenging Industry

Technomad Centralizes Green Manufacturing Operations at New England Facility, Contributes to Local and U.S. Economy

 

Headlines around the world continue to broadcast the dire state of the U.S. economy, along with the associated business closings and job losses.  Manufacturing is one such industry that has been hit hard across the country, with seemingly new announcements every day about another company closing its doors for good.

 

While the big picture seems challenging at best, plenty of manufacturers large and small are reporting success in a variety of different businesses.  One needs to look no further than New England to discover a thriving local manufacturing scene among the professional audio industry, a niche business that has shown vitality in these challenging economic times thanks to creative, high-quality products and engineering.  Pro audio manufacturers are moving loudspeakers, signal processing equipment and other gear to a variety of customers; cruise ships, theme parks, and stadiums and arenas are among the more active segments.  Sales are steady-to-brisk both in the U.S. and internationally, further helping the bottom line for many companies.

 

Middle Tennessee University special ordered two blue Technomad Berlin loudspeakers to blend in with stadium and team colors.  The company offers 14 custom colors that do not fade in sunlight, one of many Technomad design features that keep customers coming back.
Middle Tennessee University special ordered two blue Technomad Berlin loudspeakers to blend in with stadium and team colors. The company offers 14 custom colors that do not fade in sunlight, one of many Technomad design features that keep customers coming back.

 

 

Technomad, a leading manufacturer of weatherproof outdoor loudspeakers and Turnkey PA systems since 1995, is one of these companies contributing to the success of the pro audio industry as well as the economy.  The company recently celebrated its 13th anniversary of boutique manufacturing in the U.S.A., and has shipped more than 23,700loudspeakers from its manufacturing facility in South Deerfield, Massachusetts.  And in a market where many firms are reducing product innovations and cutting budgets for research and development, Technomad recently introduced two game-changing new products: Schedulon, a new automatic mp3 player and recording system for pro audio and commercial security applications; and PowerChiton, a series of compact weatherproof outdoor amplifier modules that allows system designers to place amplifiers closer to the loudspeaker in challenging indoor/outdoor installations.

 

“Technomad is proud to contribute to the long-standing tradition of New England manufacturing.  New England has long been recognized as a prominent region for the production and export of electronics including pro audio equipment, and Technomad is just one of many companies that play a role in this ongoing success,” said Rodger Von Kries, Vice President of Technomad.  “We’re also committed to manufacturing all of our products in the U.S.A. to ensure the careful craftsmanship of all Technomad loudspeakers and pro audio products is centralized in our Massachusetts facility, while also contributing to the local, regional and national economy.”

 

The manufacturing side of the business employs small teams to work on the same hand-built loudspeaker from start to finish, with multiple quality checks along the way.  This process creates a highly consistent production environment that ultimately reflects the cost and quality of the loudspeakers.  Performance data for each loudspeaker is recorded, which consultants and design engineers often use to plan installation points and audio directivity throughout a new venue.  This includes the new GLL (Generic Loudspeaker Library) format, of which Technomad is an early adopter.  GLL format data gives design engineers, consultants and contractors more options in positioning and simulating loudspeakers in large sports, entertainment and other venues that require array or clustered installations.

 

The new Berlin HiQ models, offering a narrower dispersion pattern in 90x60 and 60x60 versions.
A close-up of the latest loudspeaker product introduction from Technomad: The new Berlin HiQ models, offering a narrower dispersion pattern in 90x60 and 60x60 versions.

 

 

The company also employs a green approach to its manufacturing approach, using 100-percent recycled plastic for its black loudspeakers and eliminating lead from the soldering process to comply with strict RoHS (Restriction of Hazardous Substances) regulations in Europe.  RoHS compliance has raised Technomad’s profile in Europe and elsewhere overseas, and the company has begun to stock its products overseas to enable faster response times to European orders, and more cost- and time-efficient deliveries.

 

Technomad’s use of recycled plastic and localized manufacturing operation has led to an increase in LEED-certified projects in recent months.  Functional Devices, a MUZAK affiliate in upstate New York, is one example; the company recently ordered 42 Technomad Vernal loudspeakers for a LEED-certified installation. LEED, which stands for Leadership in Energy and Environmental Design, is a green building rating system developed by the U.S. Green Building Council that provides a suite of standards for environmentally sustainable construction.

 

Technomad was the first professional loudspeaker manufacturer to introduce Mil-Spec weatherproof loudspeaker systems with exceptional voice intelligibility and superior musical output for the professional audio industry.  All Technomad loudspeakers also have an IP56 rating from the International Electrotechnical Commission (IEC) for maximum protection against hazardous materials, shock, and dirt and water ingression — meaning it can survive outdoor elements in the harshest of conditions.

 

“Pro audio manufacturers in general put a large amount of care into product development, which has allowed our industry to persevere through economic downturns,” said Von Kries.  “Technomad has always been careful to support research and development efforts, and maintain a specific production process that results in a consistent product.  This careful attention to detail is important to our growth as a company, and niche manufacturers such as Technomad, although not household names, are working hard to contribute positively to the economy — in New England and beyond.”

 

Technomad in RoHS Compliance Move

Technomad Associates has altered its manufacturing process to ensure RoHS compliance for sales into the EU, writes David Davies. Based in Boston, Massachusetts, Technomad has been producing weatherproof loudspeakers and audio systems since 1995.

Now, to comply with EU regulations, Technomad has switched to RoHS-compliant driver and network components for deployment inside its loudspeakers, and eliminated the use of lead within the soldering process.


All Technomad loudspeakers, including the Noho C (pictured here) are now RoHS compliant for shipping into Europe
All Technomad loudspeakers, including the Noho C (pictured here) are now RoHS compliant for shipping into Europe


The new move on RoHS encompasses the entire Technomad product range, which includes IP56-rated weatherproof loudspeakers, the Schedulon automatic MP3 player and recording system, and the PowerChiton series of networkable weatherpoof powered amplifiers.

The RoHS announcement follows Technomad’s recent decision to convert to recycled plastic within its loudspeaker manufacturing process.

Rodger Von Kries, vice president of Technomad, told II: “Technomad is making a concerted effort to expand its presence in the EU marketplace. To that end, we’ve switched all of our manufacturing processes and components to be RoHS compatible. To offset the high import costs for smaller shipments, Technomad now stores a variety of our core products in a warehouse in the EU. This allows customers to purchase products at much lower costs than goods imported from the US and also decreases lead times.”

Technomad has also been working to enhance its appeal to the European market in other ways. “With an eye to EU sales, Technomad is also offering all of its electronic products – the Schedulon MP3 player/recorder (pictured), PowerChiton weatherproof outdoor amplifier modules and our Turnkey PA systems – all configured to run off 220V AC power. We feel that the weatherproof audio product market in the EU is under-served and that there are a lot of exciting opportunities for our product line in this region. We are actively working with a sale outreach firm in the EU to increase our dealer base and are currently looking for sales channel partners.”

This story initially appeared in the January 5 e-newsletter from Installation Europe.

Technomad Switches to Recycled Plastic for Loudspeaker Manufacturing Process

Technomad Associates, LLC, a leader in weatherproof loudspeakers and audio systems since 1995, today announced it has introduced recycled plastic into its loudspeaker manufacturing process as part of the company’s developing green initiative in an effort to reduce waste. The company will continue to manufacture all loudspeaker products at its Massachusetts facility, where each loudspeaker is bench-built and tested by small teams of craftsmen.

“We want to take advantage of the opportunity presented by our manufacturing process to reduce waste,” said Rodger von Kries, vice president of Technomad. “This also benefits our customers by allowing us to minimize our manufacturing costs compared to using new plastic, a petroleum product that is subject to cost increases along with rising oil prices.”

The switch to recycled plastic reduces waste without altering the manufacturing process or lessening the rugged durability that is a hallmark of Technomad loudspeakers. The recycled plastic is processed, dyed black for color conformity, and used in the place of the new plastic formerly used for Technomad’s black loudspeaker cabinets.

Technomad is the recognized leader in weatherproof loudspeaker systems, featuring integrated, IP56-rated weatherproofing for outdoor and indoor systems that does not compromise acoustic performance. Technomad loudspeakers are available separately or as part of the company range of Turnkey PA systems featuring a signal processing rack with a powered amplifier, six-channel mixer, a dynamic microphone, cables, and additional rack space for external source and power equipment.

The company recently introduced two new non-loudspeaker products to its inventory:  the Schedulon a new automatic mp3 player and recording system for themed entertainment, high-quality music playback, simulated environments, and commercial security applications; and PowerChiton, a series of compact, durable and weatherproof modules that unite a high-performance, passively-cooled amplifier with an IP56-rated, low-profile enclosure.

ABOUT TECHNOMAD

Technomad Associates, LLC, founded in 1995, designs and manufactures loudspeaker systems for the professional audio and security/military technology industries. The company invented the first reliable full-range weatherproof loudspeaker and now offers eight models ranging in power from the 60-watt Vernal 15 to the 1250-Watt OSLO subwoofer. In 2000, Technomad introduces its range of complete Turnkey PA systems that have turned previous complex integration jobs into simple, one-line orders. Please contact Technomad at 617-275-8898 or visit http://www.technomad.com for more information.

Technomad Introduces New Custom Colors for Range of Weatherproof Loudspeakers

 

Technomad Loudspeaker Color Choices
Technomad Loudspeaker Color Choices

 

Technomad Associates, LLC, a leader in weatherproof loudspeakers and audio systems since 1995, has added brown to its library of custom colors for its range of weatherproof loudspeakers. The company now offers a total of 14 UV-stabilized colors that do not fade in sunlight outdoors, and remain protected from indoor contact due to the loudspeakers’ rugged, durable structures.

The brown color was added to the library by request from Technomad contractors and end users looking for loudspeaker colors to blend in with wood and earthen environments.The rich brown color is ideal for zoos, hotels, public walks and other tourist attractions for background music, entertainment and public safety applications.

Technomad IP56-rated loudspeaker production is based on a rotomolding process as opposed to the injection molding process favored by most loudspeaker manufacturers.The rotomolding process produces a single-piece, polyethylene shell.Colors are rotomolded through the polyethylene shell during the process, ensuring the color remains even if the loudspeaker is scraped or physically battered.

Technomad loudspeakers come standard in black. Custom colors are available with a modest up charge. In addition to brown, all Technomad loudspeakers are available in the following colors: white, desert sand, olive drab, forest green, light blue, dark blue, red, grey, yellow, gold, orange and maroon.